Operations & production
Variant · Digital Factory

Make line and plant operations visible, measurable and manageable.

In brownfield plants, shop-floor data is defined first, collected at the edge layer and verified by acceptance testing. OEE, MES, traceability and integration rest on the same record model.

We collect shop-floor data on lines and plants, turn it into records and track it with manageable KPIs.

Operations principles

01

Shop-floor data first

Measurement at machine, line and station level — records, not guesses.

02

Measurable KPIs

OEE, scrap, downtime and efficiency tracked with defined acceptance criteria.

03

Integration infrastructure

ERP, MES and field devices converge on one data path.

01 · Operations & Production Management

Digital Factory

Production and line operations: shop-floor data, OEE, MES, traceability and integration.

Data infrastructure & integration

Shop-Floor Data Acquisition & Edge Infrastructure

Edge infrastructure that collects data from machines, PLCs, meters and sensors; protocol conversion and secure handoff to upper systems.

Data infrastructure & integration

Industrial Protocol Standardization (OPC UA / MQTT)

A communications layer that unifies equipment of different brands and generations under shared protocols such as OPC UA / MQTT.

Data infrastructure & integration

ERP – MES – SCADA Integration Layer

An integration layer that sets up two-way, traceable data flow between ERP, MES and SCADA.

Data infrastructure & integration

Enterprise API and Data Sharing Layer

Secure API access to data for internal and external stakeholders; quotas, authorization, versioning and usage records.

Data infrastructure & integration

Data Definition and Quality Layer

We install data definitions, ownership for critical fields, quality rules and quality indicators in software on the data you collect.

Data infrastructure & integration

On-Prem / Edge / Hybrid Architecture Setup

On-prem / hybrid architecture setup where data is processed and stored on site or at the edge.

Data infrastructure & integration

Supply Chain Data Sharing Portal

A portal for sharing quality, delivery and traceability data between the OEM and suppliers.

Production monitoring & efficiency

Shop-Floor Execution System (MES)

Shop-floor execution MES software that manages work orders, operators, stations, quantity, quality and downtime.

Production monitoring & efficiency

Digital Shift Management & Andon

Digital shift-handover records and on-line andon alert management; event records tied to the measurement infrastructure.

Production monitoring & efficiency

Product-Based Cost & Efficiency Dashboard

Dashboard and record software that combines energy, labour, scrap and downtime into cost per product.

Production monitoring & efficiency

Anomaly Detection & Early Warning

Anomaly and early-warning software that detects unusual patterns in process measurements.

Production monitoring & efficiency

Process Parameter Optimization

Decision-support software fed by measurement data that proposes operating parameters against quality and energy targets.

Production monitoring & efficiency

Plant / Line Digital Twin

A plant or line digital twin fed by real-time field data; bottleneck and capacity scenario records.

Planning & work management

Production Planning & Material Requirements (MRP) Decision Support

Schedule and material-requirement recommendations fed by field and capacity data, integrated with planning and ERP data.

Planning & work management

Digital Work and Task Management

Digital work software that manages shop-floor work orders, tasks, maintenance requests and approval flows.

Traceability & quality

Serial / Lot-Based Traceability

Serial/lot process records from raw material to shipment; traceability software and regulation-portal links where required.

Traceability & quality

SPC and Quality Record Digitization

Quality software that produces automatic SPC control charts and nonconformity records from measurement data.

Traceability & quality

Battery Traceability & Passport Data Infrastructure

A data layer for battery pack and cell serial/lot traceability, linked test records and readiness for digital passport / regulatory reporting.

Industry context

Each industry speaks a different operations language

Same infrastructure for automotive, food, metals and defence — different obligations and data sources.

Explore industries

Industry context

Contact

Let’s clarify the scope together

We clarify a suitable scope together based on your site, industry and goals.