Solutions/Operations & Production Management/OEE Monitoring & Downtime Analysis
Production monitoring & efficiency

OEE Monitoring & Downtime Analysis

OEE monitoring and downtime-analysis software that measures availability, performance and quality losses by the second.

Usage context
Context
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Narrative · 01

Context

OEE and downtime analysis software is installed to monitor availability, performance and quality losses at second resolution. The same record pattern is set up on automotive assembly or press lines, and on metal, white-goods and food lines.

Our approach
What we do
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Narrative · 02

What we do

We collect OEE and downtime reasons from line and machine signals; software builds the loss tree at second resolution. Downtime codes and shift rules are written in the project definition.

Deliverables
What you get
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Narrative · 03

What you get

Live OEE dashboard, downtime Pareto and loss-tree record.

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How we verify

After downtime codes and shift rules are defined, acceptance compares the system’s OEE and loss tree with a reference shift record. Planned-downtime definitions stay written.

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What is required

Requires access to line and machine signals (run, count, fault), the downtime-reason list and shift calendar, and approval of the planned-downtime definition.

How it works

OEE and downtime analysis bind availability, performance and quality loss from line and machine signals into second-resolution records. Downtime codes and shift rules are written in the project definition.

Invisible micro-stops

The OEE record keeps micro-stops and reason distribution at second resolution. Where loss occurs is answered from the measured record.

Loss tree from signals

Availability, performance and quality losses are collected from line and machine signals at second resolution. Downtime codes and shift rules are written in the project definition; the planned-downtime definition is fixed.

Reproducible OEE

The system’s OEE and downtime Pareto are accepted by comparison with a reference shift record. Because the definition is written, the same figure can be reproduced later.

What comes next

Once the OEE record is stable, energy, scrap and cost analyses connect on the same loss tree.

Record chain

Record context

From obligation to measured record to produced output.

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Obligation / requirement

Production, traceability or quality record obligation

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Required record

Shop-floor production and process records

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What AEON produces

Timestamped operational records from measurement

What's included

  • Pareto
  • Shift report
  • Loss per product
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